Horizontal well production apparatus and method for using the same

ABSTRACT

Artificial lift apparatus, systems, and methods for use in a deviated or horizontal wellbore, including a downhole gas separators, hydrocarbon wells including the artificial lift systems, and methods of separating a gas from a liquid hydrocarbon within a hydrocarbon well. Included is a downhole gas separator positioned in a deviated or horizontal wellbore, further including a flow-regulating device configured to restrict fluid flow through the gas outlet during at least a portion of each intake stroke of a reciprocating pump and to permit the fluid flow during at least a portion of each exhaust stroke of the reciprocating pump.

CROSS REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Application No.62/254,358 filed Nov. 12, 2015, entitled, “Horizontal Well ProductionApparatus and Method for Using the Same,” the disclosure of which isincorporated herein by reference in its entirety. This application isrelated to U.S. Provisional Application No. 62/254,355 filed Nov. 12,2015, entitled, “Downhole Gas Separators and Methods of Separating a Gasfrom a Liquid Hydrocarbon Well,” the disclosure of which is incorporatedherein by reference in its entirety.

FIELD OF THE DISCLOSURE

The present disclosure is directed to artificial lift apparatus andsystems for use in inclined, deviated, or horizontal wellbores(collectively, “horizontal”) producing both a liquid and a gas, and/orto methods of separating a gas from a liquid within a horizontal sectionof a hydrocarbon well for production of at least one of the separatedliquid and gas.

BACKGROUND OF THE DISCLOSURE

An artificial lift system may be utilized to provide a motive force forproduction of liquid hydrocarbons from a hydrocarbon well that extendshorizontally within a subterranean formation. Such artificial liftsystems often utilize a reciprocating pump, such as a rod pump, to pumpthe liquid hydrocarbons from the subterranean formation.

Gasses also may be present within the subterranean formation, and entryof the gasses into the reciprocating pump may decrease an operationalefficiency of the artificial lift system. In extreme situations, thesegasses may cause the reciprocating pump to become ineffective. Thisdecrease in operational efficiency may be mitigated by utilizing adownhole gas separator to separate the gasses from the liquidhydrocarbon prior to entry of the liquid hydrocarbon into thereciprocating pump, thereby restricting entry of the gasses into thereciprocating pump. Due to axial orientation of a horizontal or inclinedsection of a wellbore (collectively, a horizontal section), filling thepump barrel sufficiently may become difficult.

Improving a separation efficiency of the downhole fluid from a gas in ahorizontal section of a wellbore by use of a downhole gas separator mayimprove the overall operational efficiency of the artificial lift systemand/or may provide additional design flexibility to a designer and/oroperator of the artificial lift system in a horizontal wellbore. Needexists for improved downhole gas separators and/or for improved methodsof separating gas from liquid within a horizontal section of a wellbore,such as in a hydrocarbon producing wellbore.

SUMMARY OF THE DISCLOSURE

Gas-liquid separation apparatus for use in a horizontal or inclinedwellbore, including methods for using the same, are disclosed herein,including gas separators, artificial lift systems including the downholegas separators, hydrocarbon wells including the artificial lift systems,and methods of separating a gas from a liquid hydrocarbon withinhorizontal sections of a hydrocarbon well are disclosed herein. Thedownhole gas separators include an elongate outer housing that definesan enclosed volume, a fluid inlet port, and a gas outlet port.

In a one embodiment, the artificial lift apparatus may include adownhole gas-liquid separator that includes a flow-regulating devicethat is configured to restrict fluid flow through the gas outlet duringat least a portion of each intake stroke of a reciprocating pump and topermit the fluid flow during at least a portion of each exhaust strokeof the reciprocating pump.

The artificial lift systems may also include, for example, thereciprocating pump, a drive assembly for the reciprocating pump, and thedownhole gas separator. The hydrocarbon wells include the artificiallift systems. The methods include methods of separating a gas from aliquid hydrocarbon, within a hydrocarbon well, utilizing the artificiallift systems.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic representation of examples of a hydrocarbon wellthat may include and/or utilize downhole gas separators and artificiallift systems according to the present disclosure.

FIG. 2 is a schematic representation of examples of a downhole gasseparator, according to the present disclosure.

FIG. 3 is a less schematic cross-sectional view of an example of aportion of an artificial lift system including a downhole gas separator,according to the present disclosure, and a reciprocating pump.

FIG. 4 is a less schematic cross-sectional view of an example of aportion of an artificial lift system including a downhole gas separator,according to the present disclosure, and a reciprocating pump.

FIG. 5 is a schematic representation of an exemplary downhole gasseparator.

FIG. 6 is a less schematic cross-sectional view of an example of aportion of an artificial lift system including a downhole gas separator,according to the present disclosure, and a reciprocating pump.

FIG. 7 is a less schematic cross-sectional view of an example of aportion of an artificial lift system including a downhole gas separator,according to the present disclosure, and a reciprocating pump.

FIG. 8 is a more detailed view of a portion of the downhole gasseparator of FIGS. 6-7.

FIG. 9 is a more detailed view of a portion of the downhole gasseparator of FIGS. 6-7.

FIG. 10 is a more detailed view of a portion of the downhole gasseparator of FIGS. 6-7.

FIG. 11 is a more detailed view of a portion of the downhole gasseparator of FIGS. 6-7.

DETAILED DESCRIPTION AND BEST MODE OF THE DISCLOSURE

FIGS. 1-11 provide examples of downhole gas separators 100 according tothe present disclosure, of artificial lift systems 50 that include thedownhole gas separators, of hydrocarbon wells 20 that include theartificial lift systems, and/or of methods of separating a gas from aliquid hydrocarbon, within a hydrocarbon well, utilizing the artificiallift systems. Elements that serve a similar, or at least substantiallysimilar, purpose are labeled with like numbers in each of FIGS. 1-11,and these elements may not be discussed in detail herein with referenceto each of FIGS. 1-11. Similarly, all elements may not be labeled ineach of FIGS. 1-11, but reference numerals associated therewith may beutilized herein for consistency. Elements, components, and/or featuresthat are discussed herein with reference to one or more of FIGS. 1-11may be included in and/or utilized with any of FIGS. 1-11 withoutdeparting from the scope of the present disclosure.

In general, elements that are likely to be included are illustrated insolid lines, while elements that are optional are illustrated in dashedlines. However, elements that are shown in solid lines may not beessential. Thus, an element shown in solid lines may be omitted withoutdeparting from the scope of the present disclosure.

FIG. 1 is a schematic representation of examples of a hydrocarbon well20 that may include and/or utilize downhole gas separators 100 accordingto the present disclosure. Hydrocarbon well 20 includes a wellbore 22that extends from a surface region 30, that extends within a subsurfaceregion 32, and/or that extends within a subterranean formation 34 of thesubsurface region. Subterranean formation 34 includes a reservoir fluid36 that includes a gas 38 and a liquid hydrocarbon 40.

Hydrocarbon well 20 further includes an artificial lift system 50 thatis present, oriented, placed, and/or located within wellbore 22.Artificial lift system 50 may include and/or utilize a reciprocatingpump 60 and downhole gas separator 100. Artificial lift system 50further may include and/or utilize a drive assembly 70 for reciprocatingpump 60, and a linkage 72 may interconnect the reciprocating pump withthe drive assembly. Linkage 72 may include a liquid tubular 74, whichmay be configured to convey the liquid hydrocarbon from reciprocatingpump 60 and/or to surface region 30, and/or a drive linkage 76, whichmay be configured to operatively interconnect drive assembly 70 withreciprocating pump 60. This may permit drive assembly 70 to power and/orto provide a motive force to reciprocating pump 60.

As illustrated in dashed lines in FIG. 1, hydrocarbon well 20 also mayinclude a casing string 24 that defines a casing conduit 26. Casingstring 24 may extend within wellbore 22, and at least a portion ofartificial lift system 50 may be present, oriented, placed, and/orlocated within the casing conduit.

As also illustrated in FIG. 1, downhole gas separators 100, according tothe present disclosure, may be utilized in vertical portions 27 ofwellbore 22, as illustrated in solid lines. Additionally oralternatively, downhole gas separators 100, according to the presentdisclosure, also may be utilized in horizontal and/or deviated portions28 of wellbore 22, as illustrated in dashed lines in FIG. 1.

Examples of downhole gas separator 100 are discussed in more detailherein with reference to downhole gas separators 100 of FIGS. 2-11, andany of the structures, features, and/or functions that are discussedherein with reference to hydrocarbon wells 20, artificial lift systems50, and/or downhole gas separator 100 of FIG. 1 may be included inand/or utilized with downhole gas separators 100 of FIGS. 2-11 withoutdeparting from the scope of the present disclosure. Similarly, any ofthe downhole gas separators 100 of any of FIGS. 2-11 may be included inand/or utilized with hydrocarbon well 20 and/or artificial lift system50 of FIG. 1 without departing from the scope of the present disclosure.

Examples of reciprocating pump 60 include a rod pump and/or a sucker rodpump. Examples of liquid tubular 74 include any suitable tubing and/orpipe that may form and/or define a liquid conduit suitable for conveyingthe liquid hydrocarbon from the reciprocating pump. Examples of drivelinkage 76 include a mechanical linkage, a rigid rod, and/or a metallicrod. Examples of drive assembly 70 include an electric motor, aninternal combustion engine, a hydraulic pump, and/or a hydraulic motor.

FIG. 2 is a schematic representation of examples of a downhole gasseparator 100, according to the present disclosure, while FIGS. 3-4 areless schematic cross-sectional views of an example of a portion of anartificial lift system 50 including a downhole gas separator 100,according to the present disclosure, and a reciprocating pump 60. FIG. 3illustrates artificial lift system 50 during an intake stroke 62 ofreciprocating pump 60, while FIG. 4 illustrates artificial lift system50 during an exhaust stroke 64 of the reciprocating pump. Reciprocatingpump 60 may be configured to repeatedly, periodically, and/orsequentially perform the intake stroke and the subsequent exhauststroke. Downhole gas separator 100 of FIGS. 2-4 generally may beconfigured for operation in a vertical, or at least substantiallyvertical, wellbore, such as vertical portion 27 of wellbore 22 ofFIG. 1. However, this is not required of all embodiments.

Downhole gas separator 100 also may be referred to herein as a gasseparator 100 and/or as a separator 100. Artificial lift system 50 alsomay be referred to herein as a lift system 50, and/or as a system 50.Reciprocating pump 60 also may be referred to herein as a pump 60.

As illustrated in FIGS. 2-4, separator 100 includes an elongate outerhousing 110 that includes an enclosed first housing end region 111 and asecond housing end region 112 that is spaced-apart from the firsthousing end region. Outer housing 110 at least partially defines anenclosed volume 114, and second housing end region 112 is configured tooperatively couple separator 100 to pump 60.

Separator 100 also includes a fluid inlet port 140 and a gas outlet port150. Fluid inlet port 140 and gas outlet port 150 may be defined by orotherwise formed in outer housing 110. Fluid inlet port 140 extendsthrough outer housing 110 and is configured to provide fluidcommunication between enclosed volume 114 and an external region 90 thatis external to enclosed volume 114. Examples of external region 90include a casing conduit 26 of a casing string 24 that extends within asubterranean formation 34, as illustrated in FIGS. 3-4.

Gas outlet port 150 extends through outer housing 110 and is configuredto selectively provide fluid communication between enclosed volume 114and external region 90. In addition, gas outlet port 150 is proximalfirst housing end region 111 relative to fluid inlet port 140 and/or ispresent within a region of outer housing 110 that is closer to firsthousing end region 111 than a region of outer housing 110 that includesfluid inlet port 140.

Gas outlet port 150 may provide the selective fluid communicationbetween enclosed volume 114 and external region 90 in any suitablemanner. As an example, and as illustrated in dashed-dot lines in FIG. 2and in solid lines in FIGS. 3-4, gas outlet port 150 may include aflow-regulating device 160. Flow-regulating device 160 may be configuredto selectively regulate fluid flow through the gas outlet port and alsoto selectively regulate fluid flow within a separator annulus 102, whichis discussed in more detail herein. As such, FIG. 2 illustratesflow-regulating device 160 in dash-dot lines to indicate that theflow-regulating device may be configured to regulate, block, restrict,and/or occlude fluid flow within, or through, gas outlet port 150 and/orto regulate block, restrict, and/or occlude fluid flow within, orthough, separator annulus 102. FIG. 3 illustrates flow-regulating device160 in a first orientation 161, in which the flow-regulating devicerestricts fluid flow through gas outlet port 150 and permits fluid flowthrough separator annulus 102. FIG. 4 illustrates flow-regulating device160 in a second orientation 162, in which the flow-regulating devicerestricts fluid flow within separator annulus 102 and permits fluid flowthrough gas outlet port 150.

As also illustrated in dashed lines in FIG. 2 and in solid lines inFIGS. 3-4, separator 100 may include an elongate dip tube 120 that has afirst tube end 121 and a second tube end 122. Dip tube 120 extendswithin enclosed volume 114 that is defined by outer housing 110 anddefines separator annulus 102 between the dip tube and the outerhousing. In addition, first tube end 121 is proximal first housing endregion 111 (relative to second tube end 122) and/or is configured toreceive a fluid, such as liquid hydrocarbon 40, from enclosed volume114. Second tube end 122 is proximal second housing end 112 (relative tofirst tube end 121) and/or is configured to provide the fluid, such asliquid hydrocarbon 40, to reciprocating pump 60.

During operation of hydrocarbon wells 20 with artificial lift systems 50that utilize separators 100 of FIGS. 2-4, reciprocating pump 60 may bepowered and/or otherwise actuated, such as via drive assembly 70 of FIG.1 and/or via drive linkage 76, to provide artificial lift to a reservoirfluid 36 that may be present within subterranean formation 34, asillustrated in FIGS. 1 and 3. In the systems and methods disclosedherein, this actuation of the reciprocating pump may be referred to aspowering the reciprocating pump. The reservoir fluid may include a gas38 and a liquid hydrocarbon 40, and separators 100 may be configured tolimit, restrict, and/or block flow of the gas into the reciprocatingpump while permitting flow of the liquid hydrocarbon into thereciprocating pump. The artificial lift may provide a motive force forproduction of at least a portion of the reservoir fluid from thesubterranean formation, which may be referred to herein as producing afluid, such as liquid hydrocarbon 40, from the subterranean formation.

As illustrated in FIG. 3, reciprocating pump 60 may perform intakestroke 62. During the intake stroke, the reciprocating pump may drawliquid hydrocarbon 40 into first tube end 121 of dip tube 120. This flowof liquid hydrocarbon 40 into first tube end 121 may cause, or provide amotive force for, a corresponding flow of reservoir fluid 36 fromexternal region 90 and into separator annulus 102 via one or more fluidinlet ports 140.

During intake stroke 62, and as illustrated in FIG. 3, gas outlet port150 and/or flow-regulating device 160 thereof may be in firstorientation 161. Thus, fluid flow through gas outlet port 150 isrestricted. However, fluid flow within and/or along separator annulus102 is permitted, thereby permitting reservoir fluid 36 that entersseparator annulus 102 to flow, along the separator annulus, towardand/or into first tube end 121. In the systems and methods disclosedherein, this may be referred to as restricting fluid flow through thegas outlet port while permitting fluid flow through the separatorannulus.

As discussed, reservoir fluid 36 may include gas 38 and liquidhydrocarbon 40, and a density difference between the gas and the liquidhydrocarbon may cause the gas and the liquid hydrocarbon to at leastpartially separate from one another within separator annulus 102. Morespecifically, a buoyant force on gas 38 (or bubbles of gas 38 that maybe dispersed within liquid hydrocarbon 40) may cause gas 38 to flowalong separator annulus 102 more slowly than liquid hydrocarbon 40,thereby increasing a time required for gas 38 to flow from fluid inletport 140 to first tube end 121 when compared to a time required for theliquid hydrocarbon 40 to flow from the fluid inlet port to the firsttube end.

Thus, through appropriate selection of a geometry of separator 100, suchas a vertical distance between gas inlet ports 140 and first tube end121, a cross-sectional area of separator annulus 102, and/or across-sectional area of fluid inlet ports 140, separator 100 may beconfigured such that gas 38, or at least a majority of gas 38, does notreach first tube end 121 during a given intake stroke 62 ofreciprocating pump 60. The specific geometry of separator 100 may bebased upon a variety of factors, including a volume of fluid displacedby the given intake stroke of reciprocating pump 60, a flow rate ofreservoir fluid 36 through fluid inlet ports 140 that is produced by thegiven intake stroke of reciprocating pump 60, a viscosity of reservoirfluid 36, a viscosity of gas 38, a viscosity of liquid hydrocarbon 40, adensity of gas 38, a density of liquid hydrocarbon 40, and/or a densitydifference between gas 38 and liquid hydrocarbon 40. As such, thespecific geometry of separator 100 may be selected and/or specified fora given application.

Subsequently, and as illustrated in FIG. 4, reciprocating pump 60 mayperform exhaust stroke 64. During the exhaust stroke, the reciprocatingpump may not draw liquid hydrocarbon 40 into first tube end 121 ofelongate dip tube 120 and/or reciprocating pump 60 may not provide amotive force for fluid flow within enclosed volume 114. Thus, liquidhydrocarbon 40 may not flow, may not experience significant flow, and/ormay be relatively quiescent within enclosed volume 114, at least whencompared to the flow of liquid hydrocarbon 40 during intake stroke 62 ofFIG. 3. However, the buoyant force acting on gas 38 still may cause thegas to rise within the liquid hydrocarbon and/or may cause the gas toflow upward.

During exhaust stroke 64, and as illustrated in FIG. 4, gas outlet port150 and/or flow-regulating device 160 thereof may be in secondorientation 162. Thus, fluid flow through gas outlet port 150 ispermitted. However, fluid flow within and/or along separator annulus 102is restricted. It follows then that gas 38 present within internalvolume 114 at a location that is vertically below gas outlet port 150may flow along separator annulus 102, through gas outlet port 150, andinto external region 90, and this gas may be at least partially directedto and/or toward the gas outlet port by flow-regulating device 160. Inthe systems and methods disclosed herein, this may be referred to aspermitting fluid flow through the gas outlet port while restrictingfluid flow through the separator annulus.

Conventional downhole gas separators may be similar to separator 100 ofFIGS. 2-4 but may not include gas outlet port 150 and/or flow-regulatingdevice 160 thereof. As such, and in order for a gas to exit theseparator annulus of such conventional downhole gas separators, the gasmust flow along a much longer portion of the separator annulus, therebydecreasing a potential for the gas to exit the separator annulus priorto initiation of the next intake stroke of the reciprocating pump and/orrequiring a correspondingly lower flow rate of fluid within theseparator annulus, during the intake stroke, to provide a comparablelevel of separation between the gas and the liquid hydrocarbon. Inaddition, the selective nature of gas outlet port 150 and/orflow-regulating device 160 in separators 100 according to the presentdisclosure restricts fluid flow into gas outlet port 150 during theintake stroke of the reciprocating pump. Thus, separators 100 accordingto the present disclosure may provide a significantly shorter flow pathfor gas 38 to exit enclosed volume 114 while providing an equivalentflow path for reservoir fluid 36 to enter enclosed volume 114 and/orreach first tube end 121 when compared to conventional downhole gasseparators, thereby increasing an operational efficiency of downhole gasseparators 100, according to the present disclosure, when compared tothe conventional downhole gas separators.

An example of this difference in fluid flow paths is illustrated in FIG.2. As illustrated, separator 100 may have and/or define a fluid inletport flow distance 142 and a gas outlet port flow distance 152. Fluidinlet port flow distance 142 may be measured within separator annulus102 and between fluid inlet port 140 and first tube end 121 of elongatedip tube 120. Similarly, gas outlet port flow distance 152 may bemeasured within separator annulus 102 and between gas outlet port 150and first tube end 121. In general, and as discussed, gas outlet portflow distance 152 of separator 100 is less than fluid inlet port flowdistance 142. As examples, gas outlet port flow distance 152 may be lessthan 90%, less than 80%, less than 75%, less than 70%, less than 60%,less than 50%, less than 40%, less than 30%, or less than 25% of fluidinlet port flow distance 142.

Fluid inlet port 140 and gas outlet port 150 may be sized such that aninlet port resistance to fluid flow is less than an outlet portresistance to fluid flow. The inlet port resistance to fluid flow may bea resistance to fluid flow from external region 90, via fluid inlet port140 and/or along separator annulus 102, to first tube end 121 ofelongate dip tube 120. The outlet port resistance to fluid flow may be aresistance to fluid flow from external region 90, via gas outlet port150 and/or along separator annulus 102, to first tube end 121 when gasoutlet port 150 and/or flow-regulating device 160 thereof is in thefirst (i.e., open and/or flow-permitting) orientation.

As examples, the inlet port resistance to fluid flow may be less than10%, less than 20%, less than 25%, less than 30%, less than 40%, lessthan 50%, less than 60%, less than 70%, less than 75%, less than 80%,less than 90%, or less than 95% of the outlet port resistance to fluidflow. The inlet port resistance to fluid flow may be quantified as apressure drop between fluid inlet port 140 and first tube end 121 for agiven flow rate of fluid through the fluid inlet port. Similarly, theoutlet port resistance to fluid flow may be quantified as a pressuredrop between gas outlet port 150 and first tube end 121 for the givenflow rate of fluid through the gas outlet port.

It is within the scope of the present disclosure that separator 100 mayinclude any suitable number of fluid inlet ports 140 and/or gas outletports 150 with any suitable geometry. As an example, and as illustratedin FIGS. 2-4, separator 100 may include a plurality of fluid inlet ports140 and/or a plurality of gas outlet ports 150 that may be radiallyspaced-apart around a circumference, or around a transversecross-section, of outer housing 110. As another example, and asillustrated in FIGS. 3-4 with respect to fluid inlet ports 140,separator 100 may include a plurality of fluid inlet ports 140 and/or aplurality of gas outlet ports 150 that may be longitudinallyspaced-apart along a length of outer housing 110. As yet anotherexample, fluid inlet ports 140 and/or gas outlet ports 150 may includeand/or be arcuate ports that may extend around at least a thresholdfraction of the transverse cross-section of outer housing 110. Examplesof the threshold fraction of the transverse cross-section includethreshold fractions of at least 10%, at least 20%, at least 30%, atleast 40%, at least 50%, at least 60%, at least 70%, at least 80%, atleast 90%, or at least 95% of the transverse cross-section.

As discussed, reciprocating pump 60 may be configured to repeatedlyperform the intake stroke and the subsequent exhaust stroke. As alsodiscussed, flow-regulating device 160 may be configured to restrictfluid flow through gas outlet port 150 and also to permit fluid flowthrough separator annulus 102 during the intake stroke. This may includeautomatically, repeatedly, periodically, and/or passively restrictingthe fluid flow through the gas outlet port while permitting the fluidflow through the separator annulus during at least a portion of each, orevery, intake stroke of the reciprocating pump. As an example, and whenin first orientation 161 of FIG. 3, flow-regulating device 160 may forma first fluid seal across and/or with gas outlet port 150.

Similarly, flow-regulating device 160 also may be configured to permitfluid flow through gas outlet port 150 and also to restrict fluid flowthrough separator annulus 102 during the exhaust stroke. This mayinclude automatically, repeatedly, periodically, and/or passivelypermitting the fluid flow through the gas outlet while restricting thefluid flow through the separator annulus during at least a portion ofeach, or every, exhaust stroke of the reciprocating pump. As an example,and when in second orientation 162 of FIG. 4, flow-regulating device 160may form a second fluid seal between outer housing 110 and dip tube 120.The second fluid seal may restrict, block, and/or occlude fluid flowwithin separator annulus 102 and between fluid inlet port 140 and gasoutlet port 150. Additionally or alternatively, the second fluid sealmay permit and/or facilitate fluid flow within separator annulus 102 andbetween first tube end 121 and gas outlet port 150.

Flow-regulating device 160 may be configured to transition between firstorientation 161, as illustrated in FIG. 3, and second orientation 162,as illustrated in FIG. 4, in any suitable manner and/or responsive toany suitable signal, stimulus, and/or motive force. As an example,flow-regulating device 160 may include and/or be a passiveflow-regulating device 160 that may be configured to automaticallytransition between the first orientation and the second orientationresponsive to fluid flow within separator annulus 102.

As a more specific example, flow-regulating device 160 may be biased tothe second orientation and may be configured to transition to the firstorientation responsive to the fluid flow within the separator annulus.The bias may return the flow-regulating device to the second orientationand/or maintain the flow-regulating device in the second orientation,when there is no, or substantially no, fluid flow within the separatorannulus, responsive to a lack of fluid flow within the separatorannulus, and/or during at least a portion of the exhaust stroke of thereciprocating pump. Under these conditions, and as illustrated in FIG.2, flow-regulating device 160 may include a biasing mechanism 164 thatmay be configured to provide the bias. Examples of biasing mechanism 164include any suitable resilient material, elastomeric material, and/orspring.

As another example, flow-regulating device 160 may include and/or be anactive flow-regulating device that may be configured to transitionbetween the first orientation and the second orientation responsive toreceipt of a transition signal 166. As a more specific example,flow-regulating device 160 may be biased to one of the first orientationand the second orientation, such as via biasing mechanism 164 of FIG. 2,and may be configured to transition to the other of the firstorientation and the second orientation responsive to receipt of thetransition signal. Under these conditions, the flow-regulating devicemay operate, against the bias, to transition to and/or to be retainedwithin the other of the first orientation and the second orientationresponsive to receipt of the transition signal. In addition, the biasmay provide a motive force for return of the flow-regulating device tothe one of the first orientation and the second orientation, such aswhen the transition signal is not provided to the flow-regulatingdevice.

As another more specific example, the transition signal may includeand/or be an electrical transition signal 170, as illustrated in FIG. 2.Under these conditions, separator 100 may include an electrical conduit168 that may be configured to provide the electrical transition signalto flow-regulating device 160. In addition, flow-regulating device 160may include an electrical actuator 169 that may be configured to receivethe electrical transition signal and/or to transition theflow-regulating device between the first orientation and the secondorientation responsive to receipt of the electrical transition signal.

As another more specific example, the transition signal may includeand/or be a hydraulic transition signal 174, as illustrated in FIG. 2.Under these conditions, separator 100 may include a hydraulic conduit172 that may be configured to provide the hydraulic transition signal toflow-regulating device 160. In addition, flow-regulating device 160 mayinclude a hydraulic actuator 173 that may be configured to receive thehydraulic transition signal and/or to transition the flow-regulatingdevice between the first orientation and the second orientationresponsive to receipt of the hydraulic transition signal. The hydraulictransition signal may be generated in any suitable manner. As anexample, hydraulic conduit 172 may provide fluid communication betweenflow-regulating device 160 and reciprocating pump 60, and thereciprocating pump may be configured to generate the hydraulictransition signal.

As yet another more specific example, the transition signal may includeand/or be a mechanical transition signal 178, as illustrated in FIG. 2.Under these conditions, separator 100 may include a mechanical linkage176 that may be configured to provide the mechanical transition signalto flow-regulating device 160. In addition, flow-regulating device 160may include a mechanical actuator 177 that may be configured to receivethe mechanical transition signal and/or to transition theflow-regulating device between the first orientation and the secondorientation responsive to receipt of the mechanical transition signal.The mechanical transition signal may be generated in any suitablemanner. As an example, mechanical linkage 176 may provide mechanicalcommunication between flow-regulating device 160 and reciprocating pump60, and the reciprocating pump may be configured to actuate themechanical linkage to generate the mechanical transition signal.

Flow-regulating device 160 may include any suitable structure and/or maybe formed from any suitable material and/or materials of construction.As an example, flow-regulating device 160 may include and/or be aflapper valve 180. As another example, flow-regulating device 160 mayinclude and/or be a lip seal 184 that may extend around a circumferenceof separator annulus 102. As yet another example, flow-regulating device160 may include a rigid portion, which may be formed from a rigidmaterial. Examples of the rigid material include any suitable metal,steel, carbon steel, and/or stainless steel. As another example,flow-regulating device 160 may include a resilient portion, such as maybe utilized to form the fluid seal. The resilient portion may be formedfrom a resilient material, examples of which include a polymericmaterial, an elastomeric material, a plastic, a rubber, and/or ahydrogenated nitrile rubber.

Reciprocating pump 60 may operate and/or perform intake stroke 62 and/orexhaust stroke 64 in any suitable manner. As an example, and asillustrated in FIGS. 3-4, reciprocating pump 60 may include a firstcheck valve 65, a second check valve 66, a cylinder 67, and a plunger68. During intake stroke 62 of reciprocating pump 60, and as illustratedin FIG. 3, drive linkage 76 may move plunger 68 in an upward direction.Motion of plunger 68 in the upward direction may cause first check valve65 to open and second check valve 66 to close, thereby permitting thereciprocating pump to draw fluid thereinto and/or increasing a volume ofliquid hydrocarbon 40 that is contained within a pumping region 69 ofthe reciprocating pump.

During the subsequent exhaust stroke, and as illustrated in FIG. 4,drive linkage 76 may move plunger 68 in a downward direction. Motion ofplunger 68 in the downward direction may cause first check valve 65 toclose and second check valve 66 to open, thereby permitting thereciprocating pump to draw fluid above second check valve 66 andconcurrently decreasing the volume of liquid hydrocarbon 40 that iscontained within pumping region 69 and/or discharging the liquidhydrocarbon from the pumping region.

FIG. 5 is a schematic representation of examples of a downhole gasseparator 100, according to the present disclosure, while FIGS. 6-7 areless schematic cross-sectional views of an example of a portion of anartificial lift system 50 including a downhole gas separator 100,according to the present disclosure, and a reciprocating pump 60. FIG. 6illustrates artificial lift system 50 during an intake stroke 62 ofreciprocating pump 60, while FIG. 7 illustrates artificial lift system50 during an exhaust stroke 64 of the reciprocating pump. Reciprocatingpump 60 of FIGS. 5-7 may be at least substantially similar toreciprocating pump 60 of FIGS. 1-4, and any of the structures,functions, and/or features that are discussed herein with reference toany one of FIGS. 1-4 may be included in and/or utilized with downholegas separators 100 of FIGS. 5-7 without departing from the scope of thepresent disclosure. Thus, and similar to reciprocating pumps 60 of FIGS.1-4, reciprocating pumps 60 of FIGS. 5-7 may be configured torepeatedly, periodically, and/or sequentially perform the intake strokeand the subsequent exhaust stroke. Downhole gas separator 100 of FIGS.5-7 generally may be configured for operation in horizontal and/ordeviated wellbores, such as horizontal and/or deviated portion 28 ofFIG. 1. However, this is not required of all embodiments.

As illustrated in FIGS. 5-7, separator 100 includes an elongate outerhousing 110 that includes a first housing end region 111 and a secondhousing end region 112 that is spaced-apart from the first housing endregion. Outer housing 110 at least partially defines an enclosed volume114, and second housing end region 112 is configured to operativelycouple separator 100 to pump 60, such as to provide fluid communicationbetween a pump inlet 61 of the reciprocating pump and enclosed volume114.

Separator 100 also includes a fluid inlet port 140 and a gas outlet port150. Fluid inlet port 140 is defined within and/or extends through outerhousing 110 and is configured to provide fluid communication betweenenclosed volume 114 and an external region 90 that is external toenclosed volume 114. Examples of external region 90 include a casingconduit 26 of a casing string 24 that extends within a subterraneanformation 34, as illustrated in FIGS. 6-7. Gas outlet port 150 isdefined within and/or extends through outer housing 110 and isconfigured to provide fluid communication between enclosed volume 114and external region 90.

Separator 100 further includes a flow-regulating device 160.Flow-regulating device 160 is configured to selectively restrict fluidflow through gas outlet port 150 during at least a portion of eachintake stroke 62 of reciprocating pump 60 (as illustrated by dash-dotlines FIG. 6). In addition, flow-regulating device 160 also isconfigured to permit fluid flow through gas outlet port 150 during atleast a portion of each exhaust stroke 64 of reciprocating pump 60 (asillustrated by dash-dot-dot lines in FIG. 7).

Fluid inlet port 140 generally is proximal, or closer to, first housingend 111 relative to gas outlet port 150. Similarly, gas outlet port 150generally is proximal, or closer to, second housing end 112 and/orreciprocating pump 60 relative to fluid inlet port 140. Stated anotherway, fluid inlet port 140 and gas outlet port 150 may be on, orproximal, opposed ends of elongate outer housing 110. In addition,separator 100 is configured to be oriented within wellbore 22 such thatfluid inlet port 140 faces downward, or generally downward, and alsosuch that gas outlet port 150 faces upward, or generally upward. Statedanother way, fluid inlet port 140 and gas outlet port 150 may face awayfrom one another and/or may face in opposed, or at least substantiallyopposed, directions. To facilitate this relative orientation of fluidinlet port 140 and gas outlet port 150, the fluid inlet port and/orfirst housing end region 111 may include a weight 146, as illustrated inFIG. 5. Under these conditions, fluid inlet port 140 also may bereferred to herein as a weighted fluid inlet port 140.

As illustrated in dashed lines in FIG. 5 and in solid lines in FIGS.6-7, separator 100 also may include an inlet weir 144 and/or an outletweir 154. Inlet weir 144 may be proximal to and/or associated with fluidinlet port 140. In addition, and as illustrated, inlet weir 144 mayextend within enclosed volume 114 and/or may be shaped and/or configuredto provide a tortuous flow path for fluid entering enclosed volume 114via the fluid inlet port. Additionally or alternatively, inlet weir 144also may be shaped and/or configured to prevent channeling of the fluidwithin enclosed volume 114 and past outlet weir 154 and/or to pump inlet61. Outlet weir 154 may be proximal to and/or associated with gas outletport 150. In addition, and as illustrated, outlet weir 154 may extendwithin enclosed volume 114 and/or may be shaped and/or configured toseparate gas 38 from liquid hydrocarbon 40 within the enclosed volume.

During operation of hydrocarbon wells 20 with artificial lift systems 50that utilize separators 100 of FIGS. 5-7, reciprocating pump 60 may bepowered and/or otherwise actuated, such as via drive assembly 70 of FIG.1 and/or via drive linkage 76, to provide artificial lift to a reservoirfluid 36 that may be present within subterranean formation 34, asillustrated in FIGS. 1 and 6. In the systems and methods disclosedherein, this actuation of the reciprocating pump may be referred to aspowering the reciprocating pump. The reservoir fluid may include a gas38 and a liquid hydrocarbon 40, and separators 100 may be configured tolimit, restrict, and/or block flow of the gas into the reciprocatingpump while permitting flow of the liquid hydrocarbon into thereciprocating pump. The artificial lift may provide a motive force forproduction of at least a portion of the reservoir fluid from thesubterranean formation, which may be referred to herein as producing afluid, such as liquid hydrocarbon 40, from the subterranean formation.

As illustrated in FIG. 6, reciprocating pump 60 may perform intakestroke 62. During the intake stroke, the reciprocating pump may drawliquid hydrocarbon 40 into pump inlet 61 thereof. This flow of liquidhydrocarbon 40 into pump inlet 61 may cause, or provide a motive forcefor, a corresponding flow of reservoir fluid 36 from external region 90and into enclosed volume 114 via fluid inlet port 140.

During intake stroke 62, and as indicated by dash-dot lines in FIG. 6,flow-regulating device 160 may be in a first orientation 161 in whichfluid flow through gas outlet port 150 is restricted. As an example, andwhen in the first orientation, the flow-regulating device may form afluid seal across the gas outlet port. As another example, and when inthe first orientation, the flow-regulating device may fluidly isolate atleast a portion of the enclosed volume from the external region.

However, while the flow-regulating device is in the first orientation,fluid flow between fluid inlet port 140 and pump inlet 61 still ispermitted, thereby permitting reservoir fluid 36 that enters enclosedvolume 114 to flow, within the enclosed volume, toward and/or into pumpinlet 61. In the systems and methods disclosed herein, this may bereferred to as restricting fluid flow through the gas outlet port,permitting fluid flow through the fluid inlet port, and/or permittingfluid flow between the fluid inlet port and the pump inlet to permit theliquid hydrocarbon to enter the reciprocating pump.

As discussed, reservoir fluid 36 may include gas 38 and liquidhydrocarbon 40, and a density difference between the gas and the liquidhydrocarbon may cause the gas and the liquid hydrocarbon to at leastpartially separate from one another within internal volume 114. Morespecifically, a buoyant force on gas 38 (or bubbles of gas 38 that maybe dispersed within liquid hydrocarbon 40) may cause gas 38 to segregatevertically upward within internal volume 114 relative to liquidhydrocarbon 40.

Thus, gas 38, or at least a major fraction thereof, may be separatedfrom liquid hydrocarbon 40 by outlet weir 154. More specifically, andwhile flow-regulating device 160 is in first orientation 161, the gasmay be captured and/or retained within a gas retention region 156 thatis at least partially defined and/or bounded by outlet weir 154.However, liquid hydrocarbon 40 may flow past, or below, the outlet weir,thereby permitting the liquid hydrocarbon to enter pump inlet 61.

Subsequently, and as illustrated in FIG. 7, reciprocating pump 60 mayperform exhaust stroke 64. During the exhaust stroke, the reciprocatingpump may not draw liquid hydrocarbon 40 into pump inlet 61 and/orreciprocating pump 60 may not provide a motive force for fluid flowwithin enclosed volume 114. Thus, liquid hydrocarbon 40 may not flow,may not experience significant flow, and/or may be relatively quiescentwithin enclosed volume 114, at least when compared to the flow of liquidhydrocarbon 40 during intake stroke 62 of FIG. 6. However, the buoyantforce acting on gas 38 still may cause the gas to rise within the liquidhydrocarbon and/or may cause the gas to flow upward.

During exhaust stroke 64, and as illustrated in FIG. 7, flow-regulatingdevice 160 may be in a second orientation 162 in which fluid flowthrough gas outlet port 150 is permitted. Therefore, gas 38 that may bepresent within internal volume 114 and/or within gas retention region156 may flow through gas outlet port 150 and/or into external region 90.In the systems and methods disclosed herein, this may be referred to aspermitting fluid flow through the gas outlet port.

Conventional downhole gas separators may be similar to separators 100 ofFIGS. 5-7 but may not include flow-regulating device 160 thereof. Assuch, the gas outlet port of the conventional downhole gas separatoralways provides, or provides unrestricted and/or non-selective, fluidcommunication between the external region and the enclosed volume. Insuch a configuration, and during the intake stroke of the reciprocatingpump, fluid may flow from the external region and into the enclosedvolume, via the gas outlet port, thereby impeding flow of the gas towardthe gas outlet port, disrupting the flow of the gas toward the gasoutlet port, mixing the gas contained within the enclosed volume withthe fluid that flows into the enclosed volume via the gas outlet port,and/or entraining the gas within the fluid that flows into the enclosedvolume via the gas outlet port. Such a configuration decreases theoverall separation efficiency of the conventional downhole gasseparators when compared to gas separators 100 according to the presentdisclosure and/or restricts a total volume of fluid that may be pumpedby a given intake stroke of the reciprocating pump for a given downholegas separator geometry.

Flow-regulating device 160 may include any suitable structure. As anexample, flow-regulating device 160 may include and/or be a flappervalve 180 that may include a flapper 182, as illustrated schematicallyin FIG. 5 and less schematically in FIGS. 8-11. Under these conditions,the flapper may be configured to selectively transition between a closedorientation, in which the flapper valve restricts the fluid flow throughthe gas outlet port (i.e., first orientation 161), and an openorientation, in which the flapper valve permits the fluid flow throughthe gas outlet port (i.e., second orientation 162). When in the closedorientation, flapper valve 180 may at least partially define enclosedvolume 114.

Flow-regulating device 160 may selectively restrict and/or permit fluidflow through gas outlet port 150 in any suitable manner and/or may belocated at any suitable location within downhole gas separator 100, andFIGS. 8-11 provide examples of suitable orientations and/or locationsfor flow-regulating devices 160 that include flapper valve 180. In FIGS.8-11, the open orientation is illustrated in dash-dot-dot lines, whilethe closed orientation is illustrated in dash-dot lines.

As illustrated in FIGS. 8-9, flow-regulating device 160 may beconfigured to directly permit and/or restrict fluid flow through gasoutlet port 150. As an example, and as illustrated in dash-dot-dot linesin FIG. 8, flapper 182 of flapper valve 180 of flow-regulating device160 may be configured to extend into external region 90 and/or away fromenclosed volume 114 when the flapper valve is in the open orientation.In contrast, and as illustrated in dash-dot lines in FIG. 8, flapper 182of flapper valve 180 of flow-regulating device 160 may be configured tobe aligned with and/or to seal against outer housing 110 when theflapper valve is in the closed orientation. With such a configuration,flapper valve 180 automatically and/or passively may transition to theclosed orientation responsive to a pressure differential, or suction,across gas outlet port 150 that may be generated by the intake stroke ofthe reciprocating pump.

As another example, and as illustrated in dash-dot-dot lines in FIG. 9,flapper 182 of flapper valve 180 of flow-regulating device 160 may beconfigured to extend into enclosed volume 114 and/or away from externalregion 90 when the flapper valve is in the open orientation. Incontrast, and as illustrated in dash-dot lines in FIG. 9, flapper 182 offlapper valve 180 of flow-regulating device 160 may be configured to bealigned with and/or to seal against outer housing 110 when the flappervalve is in the closed orientation.

As illustrated in FIGS. 10-11, flow-regulating device 160 additionallyor alternatively may be positioned entirely within enclosed volume 114and/or may be configured to indirectly permit and/or restrict fluid flowthrough gas outlet port 150. As an example, and as illustrated indash-dot lines in FIGS. 10-11, flapper 182 may extend between outletweir 154 and outer housing 110 when the flapper valve is in the closedorientation. In this configuration, flapper valve 180 may transition tothe open orientation by pivoting flapper 182 toward gas outlet ports150, as illustrated in FIG. 10, or by pivoting the flapper valve awayfrom the gas outlet ports, as illustrated in FIG. 11. In theconfiguration of FIG. 10, and similar to the configuration of FIG. 8,flapper valve 180 automatically and/or passively may transition to theclosed orientation responsive to a pressure differential, or suction,thereacross that may be generated by the intake stroke of thereciprocating pump.

Flow-regulating device 160 may be configured to transition between firstorientation 161, as illustrated in dash-dot lines in FIGS. 6 and 8-11,and second orientation 162, as illustrated in dash-dot-dot lines inFIGS. 7 and 8-11, in any suitable manner and/or responsive to anysuitable signal, stimulus, and/or motive force. As an example,flow-regulating device 160 may include and/or be a passiveflow-regulating device 160 that may be configured to automaticallytransition between the first orientation and the second orientationresponsive to fluid flow within enclosed volume 114, such as may begenerated and/or initiated by the intake stroke of the reciprocatingpump.

As a more specific example, flow-regulating device 160 may be biased tothe second orientation and may be configured to transition to the firstorientation responsive to the fluid flow within the enclosed volume. Thebias may return the flow-regulating device to the second orientationand/or maintain the flow-regulating device in the second orientation,when there is no, or substantially no, fluid flow within the separatorannulus, responsive to a lack of fluid flow within the separatorannulus, and/or during at least a portion of the exhaust stroke of thereciprocating pump. Under these conditions, and as illustrated in FIG.5, flow-regulating device 160 may include a biasing mechanism 164 thatmay be configured to provide the bias. Examples of biasing mechanism 164are disclosed herein.

As another example, flow-regulating device 160 may include and/or be anactive flow-regulating device that may be configured to transitionbetween the first orientation and the second orientation responsive toreceipt of a transition signal 166, as illustrated in FIG. 5. As a morespecific example, flow-regulating device 160 may be biased to one of thefirst orientation and the second orientation, such as via biasingmechanism 164, and may be configured to transition to the other of thefirst orientation and the second orientation responsive to receipt ofthe transition signal. Under these conditions, the flow-regulatingdevice may operate, against the bias, to transition to and/or to beretained within the other of the first orientation and the secondorientation responsive to receipt of the transition signal. In addition,the bias may provide a motive force for return of the flow-regulatingdevice to the one of the first orientation and the second orientation,such as when the transition signal is not provided to theflow-regulating device.

As discussed herein with reference to flow-regulating devices 160 ofFIG. 2, transition signal 166 may include an electrical transitionsignal 170, a hydraulic transition signal 174, and/or a mechanicaltransition signal 178. As also discussed, separator 100 further mayinclude a corresponding electrical conduit 168, hydraulic conduit 172,and/or mechanical linkage 176 that may be configured to convey arespective transition signal to a corresponding electrical actuator 169,hydraulic actuator 173, and/or mechanical actuator 177. Flow-regulatingdevice 160 may include any suitable structure and/or may be formed fromany suitable material and/or materials of construction, examples ofwhich are disclosed herein.

As used herein, the term “and/or” placed between a first entity and asecond entity means one of (1) the first entity, (2) the second entity,and (3) the first entity and the second entity. Multiple entities listedwith “and/or” should be construed in the same manner, i.e., “one ormore” of the entities so conjoined. Other entities may optionally bepresent other than the entities specifically identified by the “and/or”clause, whether related or unrelated to those entities specificallyidentified. Thus, as a non-limiting example, a reference to “A and/orB,” when used in conjunction with open-ended language such as“comprising” may refer, in one embodiment, to A only (optionallyincluding entities other than B); in another embodiment, to B only(optionally including entities other than A); in yet another embodiment,to both A and B (optionally including other entities). These entitiesmay refer to elements, actions, structures, steps, operations, values,and the like.

As used herein, the phrase “at least one,” in reference to a list of oneor more entities should be understood to mean at least one entityselected from any one or more of the entity in the list of entities, butnot necessarily including at least one of each and every entityspecifically listed within the list of entities and not excluding anycombinations of entities in the list of entities. This definition alsoallows that entities may optionally be present other than the entitiesspecifically identified within the list of entities to which the phrase“at least one” refers, whether related or unrelated to those entitiesspecifically identified. Thus, as a non-limiting example, “at least oneof A and B” (or, equivalently, “at least one of A or B,” or,equivalently “at least one of A and/or B”) may refer, in one embodiment,to at least one, optionally including more than one, A, with no Bpresent (and optionally including entities other than B); in anotherembodiment, to at least one, optionally including more than one, B, withno A present (and optionally including entities other than A); in yetanother embodiment, to at least one, optionally including more than one,A, and at least one, optionally including more than one, B (andoptionally including other entities). In other words, the phrases “atleast one,” “one or more,” and “and/or” are open-ended expressions thatare both conjunctive and disjunctive in operation. For example, each ofthe expressions “at least one of A, B and C,” “at least one of A, B, orC,” “one or more of A, B, and C,” “one or more of A, B, or C” and “A, B,and/or C” may mean A alone, B alone, C alone, A and B together, A and Ctogether, B and C together, A, B and C together, and optionally any ofthe above in combination with at least one other entity.

In the event that any patents, patent applications, or other referencesare incorporated by reference herein and (1) define a term in a mannerthat is inconsistent with and/or (2) are otherwise inconsistent with,either the non-incorporated portion of the present disclosure or any ofthe other incorporated references, the non-incorporated portion of thepresent disclosure shall control, and the term or incorporateddisclosure therein shall only control with respect to the reference inwhich the term is defined and/or the incorporated disclosure was presentoriginally.

As used herein the terms “adapted” and “configured” mean that theelement, component, or other subject matter is designed and/or intendedto perform a given function. Thus, the use of the terms “adapted” and“configured” should not be construed to mean that a given element,component, or other subject matter is simply “capable of” performing agiven function but that the element, component, and/or other subjectmatter is specifically selected, created, implemented, utilized,programmed, and/or designed for the purpose of performing the function.It is also within the scope of the present disclosure that elements,components, and/or other recited subject matter that is recited as beingadapted to perform a particular function may additionally oralternatively be described as being configured to perform that function,and vice versa.

As used herein, the phrase, “for example,” the phrase, “as an example,”and/or simply the term “example,” when used with reference to one ormore components, features, details, structures, embodiments, and/ormethods according to the present disclosure, are intended to convey thatthe described component, feature, detail, structure, embodiment, and/ormethod is an illustrative, non-exclusive example of components,features, details, structures, embodiments, and/or methods according tothe present disclosure. Thus, the described component, feature, detail,structure, embodiment, and/or method is not intended to be limiting,required, or exclusive/exhaustive; and other components, features,details, structures, embodiments, and/or methods, including structurallyand/or functionally similar and/or equivalent components, features,details, structures, embodiments, and/or methods, are also within thescope of the present disclosure.

INDUSTRIAL APPLICABILITY

The downhole gas separators, artificial lift systems, hydrocarbon wells,and methods disclosed herein are applicable to the oil and gas industry.

It is believed that the disclosure set forth above encompasses multipledistinct inventions with independent utility. While each of theseinventions has been disclosed in its preferred form, the specificembodiments thereof as disclosed and illustrated herein are not to beconsidered in a limiting sense as numerous variations are possible. Thesubject matter of the inventions includes all novel and non-obviouscombinations and subcombinations of the various elements, features,functions and/or properties disclosed herein. Similarly, where theclaims recite “a” or “a first” element or the equivalent thereof, suchclaims should be understood to include incorporation of one or more suchelements, neither requiring nor excluding two or more such elements.

It is believed that the following claims particularly point out certaincombinations and subcombinations that are directed to one of thedisclosed inventions and are novel and non-obvious. Inventions embodiedin other combinations and subcombinations of features, functions,elements and/or properties may be claimed through amendment of thepresent claims or presentation of new claims in this or a relatedapplication. Such amended or new claims, whether they are directed to adifferent invention or directed to the same invention, whetherdifferent, broader, narrower, or equal in scope to the original claims,are also regarded as included within the subject matter of theinventions of the present disclosure.

The invention claimed is:
 1. A downhole gas separator for an artificiallift system, the separator comprising: an elongate outer housingincluding an enclosed first housing end region and a second housing endregion that is spaced apart from the first housing end region, whereinthe outer housing at least partially defines an enclosed volume, andfurther wherein the second housing end region is configured tooperatively couple the separator to a reciprocating pump of theartificial lift system to provide fluid communication between a pumpinlet of the reciprocating pump and the enclosed volume, wherein thereciprocating pump is configured to repeatedly perform an intake strokeand a subsequent exhaust stroke; a fluid inlet port defined within theouter housing and configured to provide fluid communication between theenclosed volume and an external region that is external to the enclosedvolume; a gas outlet port defined within the outer housing andconfigured to provide fluid communication between the enclosed volumeand the external region; a gas outlet weir within the enclosed volumePositioned closer to the gas outlet port than the fluid inlet port anddefining a gas retention region within the enclosed volume whereby thegas retention region is adjacent the gas outlet port and providing fluidcommunication between the enclosed volume and the gas outlet port; and aflow-regulating device controlling fluid flow through the gas outletport, the flow-regulating device configured to: (i) restrict fluid flowthrough the gas outlet port during at least a portion of each intakestroke while the gas outlet weir retains at least a portion of therestricted fluid within the gas retention region during the at least aportion of the intake stroke; and (ii) permit fluid flow through the gasoutlet port during at least a portion of each exhaust stroke bycommunicating at least a portion of the restricted fluid retained withinthe gas retention region to flow through the gas outlet port during theat least a portion of each exhaust stroke.
 2. The separator of claim 1,wherein the separator is configured to function while oriented within adeviated wellbore.
 3. The separator of claim 1, wherein the fluid inletport is proximal the first housing end region relative to the gas outletport, and wherein the separator is configured to be oriented in awellbore such that the fluid inlet port faces downward and also suchthat the gas outlet port faces upward.
 4. The separator of claim 1,wherein the fluid inlet port is a weighted fluid inlet port.
 5. Theseparator of claim 1, wherein the fluid inlet port and the gas outletport face away from one another.
 6. The separator of claim 1, whereinthe separator further includes an inlet weir that is associated with thefluid inlet port, extends within the enclosed volume, and is configuredto provide a tortuous flow path for fluid entering the enclosed volumevia the fluid inlet port.
 7. The separator of claim 1, wherein the gasoutlet weir associated with the gas outlet port extends within theenclosed volume and is configured to separate a gas from a liquidhydrocarbon within the enclosed volume and retain the separated aswithin the as retention region that is at least partially defined by theas outlet weir, whereby the as retention region is adjacent the asoutlet port.
 8. The separator of claim 7, wherein the flow-regulatingdevice is positioned within the enclosed volume and is configured torestrict the fluid flow through the gas outlet port by forming a fluidseal between the outer housing and the outlet weir.
 9. The separator ofclaim 1, wherein the flow-regulating device is a flapper valve thatincludes a flapper configured to selectively transition between a closedorientation, in which the flapper valve restricts the fluid flow throughthe gas outlet port, and an open orientation, in which the flapper valvepermits the fluid flow through the gas outlet port.
 10. The separator ofclaim 9, wherein the flapper is configured to extend into the enclosedvolume when the flapper valve is in the open orientation.
 11. Theseparator of claim 9, wherein the flapper is configured to extend intothe external region when the flapper valve is in the open orientation.12. The separator of claim 9, wherein the flapper valve is positionedwithin the enclosed volume.
 13. The separator of claim 9, wherein, whenthe flapper valve is in the closed orientation, the flapper valve atleast partially defines the enclosed volume.
 14. The separator of claim1, wherein the flow-regulating device includes a first orientation, inwhich the flow-regulating device restricts fluid flow through the gasoutlet port, and a second orientation, in which the flow-regulatingdevice permits fluid flow through the gas outlet port.
 15. The separatorof claim 14, wherein, when in the first orientation, the flow-regulatingdevice forms a fluid seal across the gas outlet port.
 16. The separatorof claim 14, wherein, when in the first orientation, the flow-regulatingdevice fluidly isolates at least a portion of the enclosed volume fromthe external region.
 17. The separator of claim 14, wherein theflow-regulating device is a passive flow-regulating device configured toautomatically transition between the first orientation and the secondorientation responsive to a fluid flow within the enclosed volume thatis initiated by the reciprocating pump.
 18. The separator of claim 17,wherein the flow-regulating device is biased to the second orientationand is configured to transition to the first orientation responsive tothe fluid flow within the enclosed volume that is initiated by thereciprocating pump.
 19. The separator of claim 18, wherein theflow-regulating device includes a biasing mechanism configured toprovide the bias, and wherein the biasing mechanism includes at leastone of a resilient material, an elastomeric material, and a spring. 20.The separator of claim 14, wherein the flow-regulating device is anactive flow-regulating device configured to transition between the firstorientation and the second orientation responsive to receipt of atransition signal.
 21. The separator of claim 20, wherein theflow-regulating device is biased to one of the first orientation and thesecond orientation and is configured to transition to the other of thefirst orientation and the second orientation responsive to receipt ofthe transition signal.
 22. The separator of claim 21, wherein theflow-regulating device includes a biasing mechanism configured toprovide the bias, and wherein the biasing mechanism includes at leastone of a resilient material, an elastomeric material, and a spring. 23.The separator of claim 20, wherein the transition signal is anelectrical transition signal, wherein the separator includes anelectrical conduit configured to provide the electrical transitionsignal to the flow-regulating device, and further wherein theflow-regulating device includes an electrical actuator configured toreceive the electrical transition signal and to transition theflow-regulating device between the first orientation and the secondorientation responsive to receipt of the electrical transition signal.24. The separator of claim 20, wherein the transition signal is ahydraulic transition signal, wherein the separator includes a hydraulicconduit configured to provide the hydraulic transition signal to theflow-regulating device, and further wherein the flow-regulating deviceincludes a hydraulic actuator configured to receive the hydraulictransition signal and to transition the flow-regulating device betweenthe first orientation and the second orientation responsive to receiptof the hydraulic transition signal.
 25. The separator of claim 24,wherein the hydraulic conduit provides fluid communication between theflow-regulating device and the reciprocating pump, and further whereinthe reciprocating pump is configured to generate the hydraulictransition signal.
 26. The separator of claim 20, wherein the transitionsignal is a mechanical transition signal, wherein the separator includesa mechanical linkage configured to provide the mechanical transitionsignal to the flow-regulating device, and further wherein theflow-regulating device includes a mechanical actuator configured toreceive the mechanical transition signal and to transition theflow-regulating device between the first orientation and the secondorientation responsive to receipt of the mechanical transition signal.27. The separator of claim 26, wherein the mechanical linkage providesmechanical communication between the flow-regulating device and thereciprocating pump, and further wherein the reciprocating pump isconfigured to actuate the mechanical linkage to generate the mechanicaltransition signal.
 28. The separator of claim 1, wherein theflow-regulating device includes a rigid portion, and wherein the rigidportion is formed from at least one of a metal, steel, carbon steel, andstainless steel.
 29. The separator of claim 1, wherein theflow-regulating device includes a resilient portion, and wherein theresilient portion is formed from at least one of a polymeric material,an elastomeric material, a plastic, a rubber, and hydrogenated nitrilerubber.
 30. An artificial lift system for a hydrocarbon well, theartificial lift system comprising: downhole gas separator for anartificial lift system, the separator comprising: an elongate outerhousing including an enclosed first housing end region and a secondhousing end region that is spaced apart from the first housing endregion, wherein the outer housing at least partially defines an enclosedvolume, and further wherein the second housing end region is configuredto operatively couple the separator to a reciprocating pump of theartificial lift system to provide fluid communication between a pumpinlet of the reciprocating pump and the enclosed volume, wherein thereciprocating pump is configured to repeatedly perform an intake strokeand a subsequent exhaust stroke; a fluid inlet port defined within theouter housing and configured to provide fluid communication between theenclosed volume and an external region that is external to the enclosedvolume; a gas outlet port defined within the outer housing andconfigured to provide fluid communication between the enclosed volumeand the external region; a gas outlet weir within the enclosed volumepositioned closer to the gas outlet port than the fluid inlet port anddefining a gas retention region within the enclosed volume whereby thegas retention region is adjacent the gas outlet port and providing fluidcommunication between the enclosed volume and the gas outlet port; and aflow-regulating device controlling fluid flow through the gas outletport, the flow-regulating device configured to: (i) restrict fluid flowthrough the gas outlet port during at least a portion of each intakestroke while the gas outlet weir retains at least a portion of therestricted fluid within the gas retention region during the at least aportion of the intake stroke; and (ii) permit fluid flow through the gasoutlet port during at least a portion of each exhaust stroke bycommunicating at least a portion of the restricted fluid retained withinthe gas retention region to flow through the gas outlet port during theat least a portion of each exhaust stroke; a reciprocating pump; and adrive assembly for the reciprocating pump wherein the drive assemblyincludes at feast one of an electric motor, a hydraulic pump, and aninternal combustion engine.
 31. The system of claim 30, wherein thereciprocating pump includes a rod pump.
 32. A hydrocarbon well,comprising: a wellbore that extends within a subterranean formation thatincludes a reservoir fluid; a casing string that defines a casingconduit and extends within the wellbore; a downhole gas separator for anartificial lift system, the separator is oriented within the casingconduit, the downhole gas separator comprising; an elongate outerhousing including an enclosed first housing end region and a secondhousing end region that is spaced apart from the first housing endregion, wherein the outer housing at least partially defines an enclosedvolume, and further wherein the second housing end region is configuredto operatively couple the separator to a reciprocating pump of theartificial lift system to provide fluid communication between a pumpinlet of the reciprocating pump and the enclosed volume, wherein thereciprocating pump is configured to repeatedly perform an intake strokeand a subsequent exhaust stroke; a fluid inlet port defined within theouter housing and configured to provide fluid communication between theenclosed volume and an external region that is external to the enclosedvolume; a gas outlet port defined within the outer housing andconfigured to provide fluid communication between the enclosed volumeand the external region; a gas outlet weir within the enclosed volumepositioned closer to the gas outlet port than the fluid inlet port anddefining a gas retention region within the enclosed volume whereby thegas retention region is adjacent the gas outlet port and providing fluidcommunication between the enclosed volume and the gas outlet port; and aflow-regulating device controlling fluid flow through the gas outletport, the flow-regulating device configured to: (i) restrict fluid flowthrough the gas outlet port during at least a portion of each intakestroke while the gas outlet weir retains at least a portion of therestricted fluid within the gas retention region during the at least aportion of the intake stroke; and (ii) permit fluid flow through the gasoutlet port during at least a portion of each exhaust stroke bycommunicating at least a portion of the restricted fluid retained withinthe gas retention region to flow through the gas outlet port during theat least a portion of each exhaust stroke.
 33. A method of separating agas from a liquid hydrocarbon within a hydrocarbon well, the methodcomprising: providing a downhole gas separator for an artificial liftsystem, the separator comprising; an elongate outer housing including anenclosed first housing end region and a second housing end region thatis spaced apart from the first housing end region, wherein the outerhousing at least partially defines an enclosed volume, and furtherwherein the second housing end region is configured to operativelycouple the separator to a reciprocating pump of the artificial liftsystem to provide fluid communication between a pump inlet of thereciprocating pump and the enclosed volume, wherein the reciprocatingpump is configured to repeatedly perform an intake stroke and asubsequent exhaust stroke; a fluid inlet port defined within the outerhousing and configured to provide fluid communication between theenclosed volume and an external region that is external to the enclosedvolume; a gas outlet port defined within the outer housing andconfigured to provide fluid communication between the enclosed volumeand the external region; a gas outlet weir within the enclosed volumepositioned closer to the gas outlet port than the fluid inlet port anddefining a gas retention region within the enclosed volume whereby thegas retention region is adjacent the gas outlet port and providing fluidcommunication between the enclosed volume and the gas outlet port; and aflow-regulating device controlling fluid flow through the gas outletport, the flow-regulating device configured to: (i) restrict fluid flowthrough the gas outlet port during at least a portion of each intakestroke while the gas outlet weir retains at least a portion of therestricted fluid within the gas retention region during the at least aportion of the intake stroke; and (ii) permit fluid flow through the gasoutlet port during at least a portion of each exhaust stroke bycommunicating at least a portion of the restricted fluid retained withinthe gas retention region to flow through the gas outlet port during theat least a portion of each exhaust stroke; powering the reciprocatingpump to provide artificial lift to a reservoir fluid that is presentwithin a subterranean formation and that includes the gas and the liquidhydrocarbon, wherein the reciprocating pump includes an intake strokeand an exhaust stroke; restricting fluid flow through the gas outletport of the separator while permitting fluid flow through the fluidinlet port of the separator to permit the liquid hydrocarbon to enterthe reciprocating pump, wherein the restricting is at least partiallyresponsive to the reciprocating pump performing the intake stroke, andfurther wherein the reservoir fluid s drawn into the reciprocating pumpduring the intake stroke; subsequent to the restricting, permittingfluid flow through the gas outlet port of the separator, wherein thepermitting s at east partially responsive to the reciprocating pumpperforming the exhaust stroke; and producing the fluid from thesubterranean formation.